Advanced Motion Control for Variable Speed Hoist Systems
The Motion Laboratories VS-02 Main Controller is Motion Lab’s latest platform for operating, configuring, and monitoring multiple Variable Speed Chain Hoists with precision, safety, and reliability.
Built on the Siemens SIMATIC S7-1500F Safety PLC platform, the VS-02 delivers advanced motion control, real-time system diagnostics, integrated SIL 3 safety functionality, and intuitive touchscreen operation for demanding entertainment, staging, and industrial lifting applications.VS-02 allows control up to 24 variable speed hoists from a single controller.
Operators can configure hoists, monitor performance data, manage users, and execute motion commands through a streamlined interface designed for live production.
From encoder resets and load management to drive diagnostics and system-wide configuration, the VS-02 provides complete control. When paired with the optional VS-02 Touch Screen Operating System (TSOS), operators gain access to a rugged mobile interface featuring advanced cue control, position-based motion programming, and portable touchscreen operation for dynamic live environments.
Key Features Section
Advanced Motion & System Control
- Operates up to 24 VS-02 Variable Speed Chain Hoists
- Full hoist setup and system configuration access
- Adjustable upper/lower load and software position limits
- Multi-level secure login and user administration
- TALOS and Independent operating modes
- Encoder-based position management and reset functions
- Integrated drive management and diagnostics
Intelligent Monitoring & Feedback
The VS-02 continuously provides real-time operational feedback including:
- Position and speed monitoring
- Weight and torque feedback
- Motor temperature and drive status
- Acceleration/deceleration rates
- Mechanical and software limit status
- E-Stop and joystick connection status
- Fault diagnostics and system health monitoring
Safety-Driven Architecture
Safety is integrated into every layer of the VS-02 platform.
- SIL 3 Emergency Stop functionality
- PROFIsafe safety communications
- Siemens SIMATIC S7-1500F Safety PLC
- Integrated Fault Manager for diagnostics and recovery
- NEC-compliant design with CE and cULus certifications
Intuitive Operator Experience
The VS-02 combines touchscreen navigation with responsive joystick operation to deliver fast, intuitive control in live production environments.
Operators can:
- Enable and control individual hoist channels
- Configure encoder values and load parameters
- Rename hoists and manage system layouts
- Reset drives and adjust joystick scaling
- Monitor system status and faults in real time
Designed for Modern Motion Systems
The VS-02 supports seamless integration into advanced automation and entertainment motion environments using industrial communication standards including:
- PROFINET
- PROFIsafe
- TALOS SCADE system integration
Whether deployed as a standalone controller or integrated into a larger motion ecosystem, the VS-02 delivers scalable, high-performance control with industrial-grade reliability.
Take Control of Your Motion System
Contact Motion Laboratories to learn more or request a quote.
